Laser Scoring

High Precision Material Weakening for Controlled Opening

Laser scoring is a highly precise, non contact process for creating fine score lines that enable clean and controlled opening of materials such as films, paper, cardboard, and composites. It is the ideal solution for applications where conventional mechanical methods reach their limits.
laser scoring technology

What is Laser Scoring?

Laser scoring is a non-contact manufacturing process that creates precisely engineered tear lines for reliable, controlled opening. A focused laser beam is used to selectively melt, remove, or structurally weaken the material. Unlike laser cutting, the material is not cut all the way through. Instead, it is processed to a precisely controlled depth.

The result is a reliable tear line that opens exactly where intended without mechanical tools, tool wear, or compromising repeatability.

Laser scoring is particularly valuable for applications where mechanical processing is too inaccurate, inflexible, or maintenance intensive.

Which Materials are Suitable for Laser Scoring?

Metals & metal Foils

Plastics & foils

Paper & cardboard

Filter materials

Other materials

Benefits of Laser Scoring

Precise depth control

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Scoring depth can be adjusted with exceptional accuracy through continuous and automatic control of the laser power.

Non contact processing without tool wear

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No blades, punching tools, or mechanical stress on the material. This reduces maintenance requirements and lowers costs.

High processing speed

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Ideal for inline production with high throughput. Web processing speeds can reach several hundred meters per minute.

Flexible and digitally controlled

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Score patterns, line geometries, and scoring depths can be modified quickly through software without changing tools.

Easy integration into automated production

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Laser scoring can be seamlessly integrated into existing manufacturing and packaging lines.

Typical Laser Scoring Applications

Laser Scoring Solutions from MLT

MLT develops customized laser solutions for demanding industrial applications. Our laser scoring systems are used worldwide, particularly in the packaging industry and other technically demanding production environments.

From stand alone systems to fully integrated inline production lines, we develop the right solution for your manufacturing process.

Our experts are happy to help you find the ideal laser scoring solution for your application.

Frequently Asked Questions (FAQ)

Laser scoring processes the material only to a defined depth without cutting completely through it. The objective is to create a controlled tear line rather than a complete cut.

The scoring depth depends on the material and can be controlled with exceptional precision, ranging from just a few microns to almost the full material thickness.

Yes. Laser scoring is ideally suited for inline applications with continuous web materials and high production speeds.

Yes. Laser scoring can easily be combined with laser perforation, laser cutting, or laser marking within a single production system.

Yes. MLT designs and builds custom laser systems that are tailored to your specific production requirements.

The ideal laser source depends on the material, web speed, and the desired scoring characteristics.

CO₂ lasers

Ideal for paper, cardboard, films, and other organic materials.

Fiber lasers

Well suited for technical applications and selected composite materials.

Additional laser technologies

Further laser sources are available for specialized applications.

MLT selects the optimum laser source based on your material, production process, and performance requirements.